Dongtai Yaoqiang machinery Co.,Ltd
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Roller Conveyor Tunnel Type Shot Blasting Machine for Building Steel and Aluminum Wheel
Main technical performance of HP1020 shot blasting macine
| Project | Work unit | Numerical | |||||
| Cleaned workpiece dimensions | Length | mm | ≤10000 | ||||
| Width | mm | ≤800 | |||||
| Du Gao | mm | ≤1600 | |||||
| Shot blasting machine through the door (width x height) | mm | 1000 ×2000 | |||||
| Transmission frequency range | m/min | 0.5 ∽3.0 | |||||
| After descaling the surface roughness | Sa2.5 | ||||||
| Motor, reducer | Domestic high quality reducer | ||||||
| Electrical components | Zhengtai electrical appliance and domestic quality instruments, meters, brand wire and cable | ||||||
| Pneumatic control system | Pneumatic components | Domestic quality components | |||||
| Host size | Length x width x height | mm | ≈5500*1200*2600 (Without filter) [Deep Foundation 1800](For reference only) | ||||
| Using environment | Factory voltage:320V±10% 50HZ±1HZ | ||||||
| Ambient temperature:-15~40ºC | |||||||
| Relative humidity:85% ≤ | |||||||
Blasting performance parameters
| Project | Work unit | Numerical | ||
| Shot blasting Chamber | Length x width x height | mm | 1500*1200*2600 | |
| Thickness of plate | mm | 8 | ||
| Wear-resistant trim material | High chromium cast iron mm | Thickness:12 | ||
| Qian attached to a sealed room | Length x width x height | mm | 2000*1200*2600 | |
| Thickness of plate | mm | 3.5 | ||
| Structure of wear-resistant curtains | Wear-resistant rubber sheet | |||
| Wear-resistant rubber sheet | mm | 10 | ||
| Shot blasting machine | Model | Q034 | ||
| Single shot blasting | kg/min | 220 | ||
| Single power | kw | 11 | ||
| The number of | Generic classifier | 8 | ||
| Blade life | Hour | 400-600 | ||
| Projectile | First mount | kg | 3000 | |
| Diameter | mm | φ1.5 | ||
| Hardness HRC | HRC | 40-45 | ||
| Sand loop System | Vertical screw conveyor | Lose pill weight | T/H | 110 |
| Screw diameter | mm | 320 | ||
| Power | kw | 5.5 | ||
| Horizontal spiral Conveyor | Lose pill weight | T/H | 110 | |
| Screw diameter | mm | 320 | ||
| Power | kw | 4 | ||
| Sand separator | Power | kw | 4 | |
| Type of separation | Full curtain flow-screen | |||
| Wind speed | m/s | 4-5 | ||
| Scoop type hoisting machine | Power | kw | 7.5 | |
| Lifting amount | T/H | 110 | ||
Transmission parameters
| Project | Work unit | Numerical | |
| Conveyor Length | From | mm | 950 |
| Load | T/m | 0.8 | |
| Transmission mode | Plate chain interconnect | ||
| Blast cabinets parts | Here metres | 5.5 | |
| Conveyor parts | Here metres | 10 | |
| Output section | Here metres | 10 | |
| Drive motor | Adjustable-speed motor | Kw | 3*2 |
Dust removal system
| Project | Work unit | Numerical | |
| Dust removal system | Composed of baghouse dust collection system | ||
| Bag dust catcher model | Fsc-48 | ||
| Bag material | Industrial felt | ||
| Bag number | Generic classifier | 96 | |
| Fan model | 4-72No5 | ||
| Fan power | kw | 7.5kw*2 | |
| Total pressure | Pa | ≈Max2056 | |
| Air volume | The total air volume | m3/H | ≈Max14000 |
| Dust removal efficiency | % | 99.9 | |
| Low noise | dB | ≤85 | |
| Dust concentration | mg/ m3 | ≤65 | |
Steel material surface pretreatment is a kind of treatment technics to remove the surface rust and dust and then coat a layer of shop primer.
The surface treatment can optimize the steel plate procession condition, improve CNC cutting efficiency, ensure cutting face quality, and extend cutting device working life. At the same time, the treatment raises the adhesion of coating paint to the material surface, thus improve the metal ability of anti-corrosive and surface quality. Lastly, the metal surface pretreatment raises the material ability of anti-weary and inside quality.
Steel material pretreatment production line is a fully automatic integrated line of pre-heating, shot blasting anti-rust, automatic paint spray, drying, anti-dust.
The heating source of pre-heating and drying could be chosen from electricity heating, fuel or gas heating, according to different customer on-site condition.
The pretreatment technics is an essential equipment for ship construction, machinery, mechanical industry, boiler and motor vehicles and etc.
Main structure and working principle:
The production line includes feeding roller rail, surface clean, pre-heating room, shot blasting chamfer, internal rail, connecting bridge, paint spray room, drying room, outlet roller rail, anti-dust system, and mist treatment system. Others include electrical unit, and simulating screen which can show the overall working condition.
General technics flow
Material load up
Inlet traversing transmit
Table roller transmit
Pre-heatment
Shot blasting
Anti-dust
Mist treatment
Paint spray
Drying
Table roller transmit
Inlet traversing transmit
Finish part down load
| Model (can be customized) | HP1020 | HP1240 | HP1450 | |
| Workpiece dimention | section length*width (mm) | 1000*2000 | 1200*1400 | 1400*52000 |
| length (m) | 12 | 15 | 15 | |
| Quality standard | surface cleaness | A-BSa2-Sa2½ | A-BSa2-Sa2½ | A-BSa2-Sa2½ |
| shot-blaster | number (pc) | 8 | 8 | 8 |
| power (KW) | 8*11 | 8*11 | 8*15 | |
| inlit and outlet conveyor | loading capacity kg/m | 200 | 1000 | 1000 |
| convey speed (m/min) | 0.5-5 | 0.5-5 | 0.5-5 | |
| circulation quantity (T/h) | 120 | 120 | 120 | |
| Overall power (kw) | 125 | 140 | 175 | |
| pit depth (m) | 1.9 | 1.9 | 1.9 | |
| main frame length*width*heigh (mm) | 6770*2900*3150 | 7895*2985*3460 | 7895*3200*3760 | |
FAQ:
Q1: I knew nothing about this machine, how am i know this machine will meet my working needs?
Please tell us your workpiece size or show specific drawings, we will give you professional solutions.
Q2: When I got this machine, but I don't know how to use it. What should I do?
We provide overseas service and English manual, after installation, if any problems happen, we offer the remote video guidance and charging overseas service.
Q3: If some problems happen to this machine during warranty period, what should I do?
Contact us directly, we will supply free parts during machine warranty period. While we also supply free life long after-sales service.
Q4: If i want visit your factory, how can i get?
Company address:39#, Liandong U business park, Wuxi city, Jiangsu, China
Factory address:Xinhong Industrial Park, Dongtai Yancheng City, Jiangsu, China
1), Visa: if u need get a government visa, pls pay 20%(at least) prepayment for new customer. Wuxi government regulations. Thanks for support.
2), By train: Wuxi station. By air: Wuxi Shuofang Airport. We will drive u to our factory. 180km between Wuxi and Yancheng city.
Q5: Why your sales office at Wuxi, but your factory located at Yancheng?
10 years ago. In response to the Yancheng government investment invitation, our leader moved the factory from Wuxi to Yancheng, purchased 15,000 square meters of land and built factories. In order to reduce production costs and sustainable development.
Tips: At present, the Jiangsu government is building the provincial high-speed railway. It is expected that Yancheng will open the subway in 2022.