Dongtai Yaoqiang machinery Co.,Ltd
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CNC High Quality Automatic H-Beam Assembly Machine for Heavy Duty Production Line
This is a special machine for H beam direct assembling, welding and straightening, it combines assembly machine, automatic welding machine and straightening machine into one machine,thus improves productivity, reduces cost, and saves the installation space. It can produce H-beam and T-beam with high efficiency.
1.The flange and web plate centering device is driven by hydraulic motor. Driven by the worm reducer, gear transmission, screw rod and lead screw, the clamping roller can center and clamp the flange and web to realize automatic centering.
2. Firm welding torch fix mechanism is set up separately, it not only can adjust height and horizontal moving position, also can adjust the angle of welding torch on two direction, it guarantees the nice seam form.
3. Main transmission part adopt motor reducer for driving, the assembly and welding speed adjust adopts AC variable frequency speedadjusting, the speed adjustable range is 0.35-3 m/min.
4. Assistant straightening machine has special designed structure , the two straightening rollers can straighten workpiece automatically under the pushing of oil cylinder, straightening mechanism will not block the line of sight on seam, it is convenient to see the adjustment of welding torch and seam quality.
5. Assembling machine and assistant straightening machine can be designed and work separately.
6. This machine adopts centralized lubrication system, it can ensure that the wide distributed lubrication points can be lubricated well, and realize the purpose of good lubrication, reducing abrasion and prolong service life of the equipment.
Model | Z15 | ||
| web height mm | 200-1500 | ||
| web thickness mm | 6-32 | ||
| web length mm | 4000-15000 | ||
| flange width mm | 200-800 | ||
| flange thickness mm | 6-40 | ||
| assembly speed mm/min | 500-6000 | ||
| feeding table roller mm | 2600×2 | ||
| output table roller mm | 2600×2 | ||
| centralized way | hydraulic link mechanism clamp, centralize and weld in the middle automaticly | ||
| speed control | imported AC frequency adjustor stepless adjust | ||
| input volumn | 16KVA exclude wellding power | ||
| welding system | 2 sets of CO2 protecting welding machine | ||
Product Description
Web height: 160-1500/1800/2000mm
Web thickness: 3-40
Flange width: 160-800mm
Flange thickness: 6-40mm
Workpiece length: 4000-20000mm
Assembly spped: 0.5-6 m/min
Electrical assembly: the brand is AC converter
Total power: 10KW
Power supply: AC 380V 50HZ 3phsaes
Z15 H beam assembly machine
Structure Principle
This machine is mainly composed of the following parts:
| 1. the main engine assembly, |
| 2. pull rod on the system, |
| 3. the input roller, |
| 4. output roller, |
| 5. hydraulic system assembly, |
| 6. electric control system. |
| the main drive roller (2 groups), |
| the web clamp system (2 groups), |
| the wing plate clamping system (3 groups), |
| lifting the main compression beam, |
| H type steel alignment part. |
a) the main drive roller
b) web clamping system
c) wing plate clamping system
d) main lifting compaction beam
e) H steel partially aligned
Rod on the system (two groups)
Input and output rollers
Hydraulic system assembly
Suitable workpiece`s size:
| Web height | 200-1500mm |
| Web thickness | 6-40mm |
| Flange width | 160-800mm |
| Flange thickness | 6-40mm |
| Workpiece length | 4000-15000mm |
| Assembly spped | 0.5-6 m/min |
| Electrical assembly: | the brand is AC converter |
| Total power | 10KW |
| Power supply | AC 380V 50HZ 3phsaes customized |
Scope of supply and composition
- the main engine assembly, web clamp, flange plate clamping, etc..
B.input and output roller assembly:
- roller of 2.6m/ * 6 festival festival, rod system etc.
C.hydraulic system:
- pump station, oil motor, high pressure hose, hydraulic cylinder, etc..
D. automatic spot welding system:
- 350A CO2 welding power source*2pcs.welding, mechanical tracking mechanism, the hydraulic cylinder clamping mechanism etc. (manual welding without the equipment, automatic welding).
E.electric control system:
-electric cabinet, AC inverter, etc..
F.spare parts:
-O button 3. The HH54PDC24V relay 2. The molten core 4A, each 3 6A.
Technical documents
Instructions for the use of the complete machine (including the electrical principle diagram, hydraulic principle diagram, wearing parts list, etc.)
Frequency converter using manual, hydraulic pump station manual
Delivery list
Equipment qualification certificate
Basic graph
Production and self owned part
A. Foundation (provided by the supplier).
B. anchor bolts and expansion bolt.
C. machine foundation.
FAQ:
Q1: I knew nothing about this machine, how am i know this machine will meet my working needs?
Please tell us your workpiece size or show specific drawings, we will give you professional solutions.
Q2: When I got this machine, but I don't know how to use it. What should I do?
We provide overseas service and English manual, after installation, if any problems happen, we offer the remote video guidance and charging overseas service.
Q3: If some problems happen to this machine during warranty period, what should I do?
Contact us directly, we will supply free parts during machine warranty period. While we also supply free life long after-sales service.
Q4: If i want visit your factory, how can i get?
Company address:39#, Liandong U business park, Wuxi city, Jiangsu, China
Factory address:Xinhong Industrial Park, Dongtai Yancheng City, Jiangsu, China
1) Visa: if u need get a government visa, pls pay 20%(at least) prepayment for new customer. Wuxi government regulations. Thanks for support.
2) By train: Wuxi station. By air: Wuxi Shuofang Airport. We will drive u to our factory. 180km between Wuxi and Yancheng city.
Q5: Why your sales office at Wuxi, but your factory located at Yancheng?
10 years ago. In response to the Yancheng government investment invitation, our leader moved the factory from Wuxi to Yancheng, purchased 15,000 square meters of land and built factories. In order to reduce production costs and sustainable development.